Depending on the circumstances, your employees will need the following equipment: A breathable air supply or full respirator. $7.28 per lb. In addition to the provisions of paragraph (d) of this section, where applicable, exhaust ventilation shall be sufficient to maintain the atmosphere below the lowest explosive limits for the materials being applied. Listed. (4) Electrostatic powder spray guns. They are particularly familiar with the Occupational Safety and Health Administration (OSHA), which is dedicated to protecting workers in manufacturing facilities, and the Environmental Protection Agency (EPA), which looks to protect the environment so that individuals can enjoy their surroundings without it adversely affecti… Such valves shall be kept shut when spraying operations are not being conducted. General dan-gers General in- formation . OSHA published a Proposed Rule on Occupational Exposure to Respirable Crystalline Silica in September 2013. It is also useful for trade union and employee safety representatives. General Industry Safety Orders Group 20. The section does not apply to outdoor spray application of buildings, tanks, or other similar structures, nor to small portable spraying apparatus not used repeatedly in the same location. The powder coating equipment shall carry a prominent, permanently installed warning regarding the necessity for grounding these objects. Thoroughly ventilate the drying space before the heating system can be started; Maintain a safe atmosphere at any source of ignition; Automatically shut down the heating system in the event of failure of the ventilating system. While powder coating does not have the harsh chemical odor of liquid paint, it is still comprised of compounds that are hazardous for your body. Flammable Liquids, Gases and Vapors Article 137. The company also failed to institute a noise monitoring program that included audiometric testing for workers exposed to noise in excess of 90 decibels. Painters exposed to dust more than 6 times OSHA's permissible limits at Watseka, Illinois, metal fabricating shop Company faces $76K in OSHA penalties. Hangers shall be regularly cleaned to insure effective contact and areas of contact shall be sharp points or knife edges where possible. OSHA's Silica Push. Respirators or breathable air, face shield, protective suits, and conductive gloves (if electrostatic applicators are used) are the normal PPE for the operator hazards. Handling of Powder Coatings: Read the MSDS. During spray operations, the drying apparatus and electrical connections and wiring thereto shall not be located within spray enclosure nor in any other location where spray residues may be deposited thereon. Advantage Powder Coating was placed in the program for receiving two willful … OSHA initiated the February 2013 inspection at the company's Houston facility under its Regional Emphasis Program on Safety and Health Hazards in the Manufacture of Fabricated Metal Products. distribution or baffle plates to promote an even flow of air through the booth or cause the deposit of overspray before it enters the exhaust duct; or, overspray dry filters to minimize dusts; or, overspray dry filters to minimize dusts or residues entering exhaust ducts; or, overspray dry filter rolls designed to minimize dusts or residues entering exhaust ducts; or. The proposed rule is the result of extensive review of scientific evidence relating to the health risks of exposure to respirable crystalline silica, analysis of the diverse industries where worker exposure to crystalline silica occurs and robust outreach efforts to affected stakeholders. One common compound that is often used for cross linking powder coatings and that is harmful is TGIC (Triglycidylisocyanurate), a compound that can cause asthma and other problems if you are frequently exposed. We are getting ready to install a manual gun powder coating system. Power Coatings LLC, of Janeseville, WI, has been cited for 14 serious safety violations, the U.S. Occupational Safety and Health Administration announced Tuesday (May 22). Clean filters or filter rolls shall be noncombustible or of a type having a combustibility not in excess of class 2 filters as listed by Underwriters' Laboratories, Inc. Filters and filter rolls shall not be alternately used for different types of coating materials, where the combination of materials may be conducive to spontaneous ignition. The fire could be the result of contact between deposited powder and these ignition sources. Because personnel are at risk of injury while powder coating, it's imperative that they wear appropriate disposable protective clothing and PPE to ensure their safety. They post safety procedures and signage highlighting area hazards and emergency contacts. Wear proper clothing and eyewear. Any operating method, which will negatively influence the technical safety of the powder spraying equipment, is to be avoided. According to the Occupational Safety & Health Administration (OSHA), Washington, powder coating workers must wear no less than what is called an "N95," NIOSH-approved respirator (otherwise known as a dust mask). The Volatile Organic Compound (VOC) and Hazardous Air Pollutant (HAP) content of these coatings are regulated at the Federal, State, and local levels. Qty (lbs): Add to Cart. Those who do this are destined to have a mediocre program at best. OSHA cited the sandblasting and powder coating company for exposing workers to toxic chemicals, including silica, beyond established occupational limits. within an enclosed spray booth or in an open-faced booth. Stoppage of ventilating fans or failure of ventilating equipment from any cause. of the powder has not been established and certified, it is usually assumed to be 0.030 ounces per cubic foot. OSHA Hits Powder Coatings Firm Friday, May 23, 2014 A Wisconsin powder coatings facility faces $51,800 in federal penalties for allegedly exposing workers to toxic substances. Typically pin holes occur due to inadequate preparation of the surface prior to applying your powder coating. Every coater must put safety considerations top of their list from proper eye protection to fire prevention to training personnel how to handle a dangerous situation. All metallic parts of the drying apparatus shall be properly electrically bonded and grounded. If combustible construction is provided with the following protection applied to all surfaces within 18 inches, clearances may be reduced to the distances indicated: All containers or piping to which is attached a hose or flexible connection shall be provided with a shutoff valve at the connection. A discussion started in 2002 but continuing through 2017. Additionally, the spray booth was not equipped with an alarm to indicate proper maintenance of required air velocity, nor was it equipped with sprinklers or an exhaust that discharged to the building's exterior. Always remember: SAFETY FIRST! Safe Powder-Air Concentration. Avoid excessive skin exposure. See also paragraph (g)(6) of this section. Manual liquid coating application or touch-up requires the same PPE no matter where it is performed i.e. The vast majority of powder materials are non-toxic to humans, but the dust particles have sharp edges and they can cause irritation to the breathing passage or eyes. Employer name: Lyon LLC, Watseka, Illinois. Wear proper respiratory equipment. "OSHA standards are in place to protect workers from predictable and preventable injuries and illnesses, and the company ignored these standards at the expense of worker safety.". Powder Coating & Respiratory Protection Considerations on the respiratory hazards associated with the Powder Coating Industry What is Powder Coating? OSHA currently enforces 40-year-old permissible exposure limits for crystalline silica in general industry, construction and shipyards that are outdated, inconsistent between industries and do not protect worker health adequately. Please note: Information in some news releases may be out of date or may no longer reflect OSHA policy. (2) Electrostatic fluidized bed. 12, 1988; 61 FR 9227, March 7, 1996; 72 FR 71069, Dec. 14, 2007; 77 FR 17776, March 26, 2012], Occupational Safety & Health Administration. Piping systems shall be properly bonded and grounded. Plain and simple, powder coating is the most environmentally responsible metal finishing process. Visible gauges or audible alarm or pressure activated devices shall be installed to indicate or insure that the required air velocity is maintained. If the M.E.C. Calculate how much powder you need. [39 FR 23502, June 27, 1974, as amended at 45 FR 60704, Sept. 12, 1980; 49 FR 5322, Feb. 10, 1984; 53 FR 12121, Apr. JANESEVILLE, Wis. – Power Coatings LLC, a company that specializes in powder coating metal parts, has been cited by the U.S. Department of Labor's Occupational Safety and Health Administration for 14 serious safety violations, including failing to protect workers from toxic substances, which can cause cancer, lung impairment and other diseases. Fire Risk: Maintain a safe concentration of powder in air- outside the explosion (flamability) limits. Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. Electrostatic apparatus shall conform to the requirements of paragraphs (h) and (i) of this section; Drying, curing, and fusion apparatus shall conform to the requirements of paragraph (j) of this section; Automobile undercoating spray operations in garages shall conform to the requirements of paragraph (k) of this section; Powder-coating equipment shall conform to the requirements of paragraph (l)(1) of this section. Transformers, powerpacks, control apparatus, and all other electrical portions of the equipment, with the exception of the charging electrodes and their connections to the power supply shall be located outside of the powder coating area or shall otherwise conform to the requirements of paragraph (l)(1) of this section. Powder Coating. The company has 15 business days from receipt of its citations and proposed penalties to comply, request a conference with OSHA's area director, or contest the findings before the independent Occupational Safety & Health Review Commission. The maximum surface temperature of this equipment in the coating area shall not exceed 150 deg. OSHA cited the sandblasting and powder coating company for exposing workers to toxic chemicals, including silica, beyond established occupational limits. To ask questions, obtain compliance assistance, file a complaint, or report workplace hospitalizations, fatalities or situations posing imminent danger to workers, the public should call OSHA's toll-free hotline at 800-321-OSHA (6742), or the agency's Houston South Area Office at 281-286-0583 or the Houston North Area Office at 281-520-6171. Occupational Safety & Health Administration. All nondeposited air-suspended powders shall be safely removed via exhaust ducts to the powder recovery cyclone or receptacle. 1910.107 - Spray finishing using flammable and combustible materials. OSHA initiated the February 2013 inspection at the company's Houston facility under its Regional Emphasis Program on Safety and Health Hazards in the Manufacture of Fabricated Metal Products. (a) This section shall apply to processes in which combustible dry powders are applied such as: (1) Fluidized bed. Further, workers were not fit tested or medically evaluated for respirators, and the respirators were not properly stored and inspected prior to use. However, they are often inadequate. PCTT50186 is a Polyester TGIC ENVIROCRON® Powder Coat that is blue with smooth appearance. Reduction of clearance below that specified in paragraph (h)(6) of this section. The use of other parts can lead to risk of injury. 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